Produsen Kawat Harness Kustom Premium

Dukungan desain dari pembuatan prototipe hingga produksi massal. Solusi komprehensif termasuk crimping, penyolderan, pengelasan ultrasonik, pemotongan, penandaan, dan banyak lagi.

Specify labels, branch dimensions, wire gauge, conductor count, insulation and colors in the drawing. Agree the inspection and electrical test plan, including acceptance limits and required records, before release.

Solusi yang disesuaikan untuk lingkungan korosif, basah, berdebu, dan bersuhu tinggi.

Pilihan konektor yang beragam termasuk AMP, Molex, JST, Yazaki, THB, HL, dan banyak lagi.

Tersedia beberapa bahan penutup: PVC, tabung penyusutan panas, XLPE, silikon, karet, nilon, jalinan jala, dll.

Panjang kabel disesuaikan dengan kebutuhan beban listrik. Beberapa pengukur kabel tersedia dari 30 AWG hingga 0 AWG berdasarkan arus, aplikasi tata letak, dan lingkungan pengoperasian.

Identify applicable quality-system, material, product-safety and restricted-substance requirements separately. Supporting certificates and test reports are To be confirmed for the quoted configuration.

At JinHai, we define MOQ based on different harness types. Below are JinHai’s internal minimum order quantities:

Tali pengaman sederhana (elektronik konsumen atau tali pengaman internal alat kecil)

MOQ: 500–2000 pieces;

Harness yang cukup kompleks (harness industri, harness mesin pertanian, harness otomotif bertegangan rendah)

MOQ: 1,000–5,000 pieces;

Harness yang Sangat Kompleks (misalnya, harness mesin, harness sasis, harness panel instrumen)

MOQ: 5.000+ buah

Harness yang Sepenuhnya Disesuaikan

JinHai determines MOQ based on complexity and cost considerations: 2,000–5,000 pieces;

Mengenai siklus pesanan, JinHai will clearly communicate order quantities and determine lead times based on order volume. Below are JinHai’s typical lead times for different order quantities:

Small-batch custom orders (100–500 pieces): Due to lower volumes and the need to procure many raw materials on a spot basis, pre-production preparation takes longer. Lead times typically range from 2 to 5 weeks. • Large-volume custom orders (over 1,000 units): Due to the large order quantity and significant raw material requirements, some materials are sourced from distributors. This may necessitate adjusting allocation ratios or require factory time for verification. Therefore, the typical production cycle ranges from 8 to 20 weeks. Additionally, the cycle may extend due to special circumstances (e.g., shipping weather conditions, tariff fluctuations).

Incoming Material Inspection • Wires and terminals are sampled and tested based on the supplier’s shipping report to verify wire strand count, wire diameter, color, terminal plating thickness, and dimensions. Connectors are sampled and tested for dimensional compliance against official drawings.

Wire Cutting/Crimping Process: Initial, patrol, and final inspections are conducted per CP requirements. Patrol inspections occur at a frequency of 2 hours per shift. • Pre-assembly Process: Insertion follows the “insert, listen twice, pull back” procedure. • Assembly Process: First, verify seal installation. Second, confirm secondary locking of connectors and primary locking of terminals.

Use the approved drawing, bill of materials and circuit list to define dimensional, visual and electrical inspections. Agree sampling or full-inspection coverage, test limits, lot or serial identification, and the records required for shipment.

Setiap harness diberi nomor seri label yang unik, yang dapat dilacak melalui sistem pelabelan. Hal ini memungkinkan identifikasi cepat sumber dan isolasi produk yang bermasalah jika terjadi masalah.

JinHai menawarkan beberapa opsi logistik:

International Express Delivery: Ideal for sample shipments. Couriers assist with customs clearance. JinHai currently partners with DHL, TNT, and EMS. • International Air Freight: Suitable for small-batch product deliveries. Offers faster transit times than sea or rail freight with high security. • International Sea Freight: The most prevalent shipping method in international trade, suitable for bulk order shipments with flexible containerization options. • International Rail Transport: Also suitable for bulk order shipments, primarily serving the China-Europe corridor.

Incoming Material Inspection • Wires and terminals are sampled and tested based on the supplier’s shipping report to verify wire strand count, wire diameter, color, terminal plating thickness, and dimensions. Connectors are sampled and tested for dimensional compliance against official drawings.

Wire Cutting/Crimping Process: Initial, patrol, and final inspections are conducted per CP requirements. Patrol inspections occur at a frequency of 2 hours per shift. • Pre-assembly Process: Insertion follows the “insert, listen twice, pull back” procedure. • Assembly Process: First, verify seal installation. Second, confirm secondary locking of connectors and primary locking of terminals.

Use the approved drawing, bill of materials and circuit list to define dimensional, visual and electrical inspections. Agree sampling or full-inspection coverage, test limits, lot or serial identification, and the records required for shipment.

Setiap harness diberi nomor seri label yang unik, yang dapat dilacak melalui sistem pelabelan. Hal ini memungkinkan identifikasi cepat sumber dan isolasi produk yang bermasalah jika terjadi masalah.