Custom Low-Voltage Cables Assemblies
JinHai custom manufactures low-voltage cables and components using premium raw materials to achieve optimal performance and reliability.
Our Clients
JinHai, with over 20 years of expertise as a professional automotive wiring harness manufacturer, leverages numerous commonalities between AI wiring harness production and automotive manufacturing. The AI wiring harnesses we provide deliver high-speed, stable, and reliable performance.
What is a low-voltage cables assembly ?
Low-voltage cable assemblies, in layman’s terms, are wiring harnesses composed of connectors and conductors operating at voltages below 60V. These high-speed, low-power solutions minimize electromagnetic interference and crosstalk during the transmission of multiple signals.
Low-voltage Cables Assemblies—What is Our Solution?
Design Review
Our design team collaborates closely with clients to fully understand application requirements, including information about the equipment the wiring harness will be integrated with. Through this consultation, we gathered connection specifications, performance requirements, and environmental demands for the wiring harness's operational environment.
Engineering Design
The combination of twisted pair and shielded cable reduces electromagnetic interference and eliminates noise.
Dual-color wires with prominent labels enable easy and accurate connections.
Flexible design and lightweight materials maximize adaptability in confined spaces.
Manufactured using heat-resistant and corrosion-resistant materials such as silicone, PVC, and TPE.
Select appropriate connectors based on circuit requirements for proper installation. For example: Brad series connectors suit industrial communications, military-grade circular connectors cater to specialized applications, and MINI-MAX series connectors serve the consumer electronics sector.
Prototype Manufacturing
Our prototype products undergo rigorous performance, safety, and durability testing to facilitate design improvements. We evaluate data transmission quality using standards such as ISO/IEC 11801 and TIA/EIA 568 to ensure compliance with international and commercial cabling design requirements.
Mass Production
After prototype samples are validated and approved by the customer, mass production commences. Our manufacturing team strictly adheres to customer specifications for each low-voltage cable assembly and rigorously tests every process step to ensure every low-voltage cable assembly meets customer requirements.
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Low-Voltage Cables Products
Our wiring harnesses offer flexible configuration options to accommodate various installation environments.
Flexible Low-Voltage Cable Assemblies
These multi-core low-voltage cable assemblies are the mainstream choice for industrial equipment. We offer both shielded and unshielded harnesses based on requirements.
High-Speed Cable Assembly
These cable assemblies are specifically designed for applications requiring high-speed data transmission. Utilizing advanced manufacturing techniques and premium materials, they support data-intensive applications.
Highly Flexible Low-Voltage Cable Assemblies
This type of cable harness is specifically designed for applications involving frequent bending, making it ideal for use in robots, conveyor belts, and automation systems.
Low-Voltage Cables Industries Application
Our wiring harnesses offer flexible configuration options to accommodate various installation environments.
Low-voltage wiring harnesses serve a comprehensive role in automobiles, connecting all actuators and sensors to the ECU control module. Examples include door panel wiring harnesses, seat wiring harnesses, and SEW wiring harnesses.
Industrial Automation
In automated systems, high-speed cable assemblies deliver real-time and precise signals to various equipment.
Why Choose JinHai ?
JinHai customizes various wire harnesses for clients, ensuring exceptional quality and performance.
Customization
We prioritize requirements analysis to ensure all custom needs are met for your application.
High Quality
We strictly adhere to international standards to ensure every custom wiring harness achieves optimal quality and performance.
After-sales service
We provide full support from initial design consultation through to shipment to meet your needs.
Experience
With years of experience and the extensive expertise and knowledge we have accumulated, we can manufacture and assemble high-quality products in the shortest possible time.
Quality and Safety, Guaranteed
Adhering to IPC/WHMA-A-620 standards, we ensure reliability and performance in each product.
What Our Customer Say
What types of shielding are available for low-voltage cable assemblies?
Low-voltage cable assemblies can employ braided mesh shielding, foil shielding, or a combination of both. Braided mesh shielding prevents high-frequency noise interference, while foil shielding effectively blocks electromagnetic interference. The combined approach provides optimal protection and reliable signal transmission.
How do different types of connectors affect low-voltage cable assemblies?
Each connector features a unique design, and misusing connectors can significantly impact low-voltage cable assemblies. For instance, LVDS connectors employ a specific pin configuration to support high-speed signal transmission. M8 and M12 connectors, on the other hand, utilize a rugged and durable design to maintain stable signal transmission even in harsh operating environments.
How do cable specifications affect electrical and signal transmission?
Wires with different AWG ratings exhibit varying effects based on their resistance per meter and the impact of transmission distance. For instance, wires with lower AWG ratings can carry higher currents and are better suited for maintaining stable signal strength over long distances. Conversely, for shorter distances or lower current requirements, wires with higher AWG ratings can be used.
